LUGER WINDWARD BLUEPRINT DIAGRAMS
Circa 1973

A note from Agent Pat:  All the diagrams you find here were copied from original Luger Assembly Plans (blueprints).  The 24 x 36 inch documents were so old and faded that each diagram had to be redrawn and digitally enhanced before it could be scanned, to remove most of the discoloration for easier viewing.

This lengthy restoration project was undertaken by
Patrick "Agent Pat" Harrington

Pat began redrawing the blueprints because he is restoring a
  1969 Luger Windward 20 Sloop


A note from Joanie and The Luger Sailboat Mooring:  My involvement in this project started after Pat uploaded the Windward information onto his homepage website.  I wanted to make the diagrams easier to view on the internet by enhancing them with color.  In some cases I've re-written the text for clarification so the images could stand alone (without the step-by-step and part-by-part assembly directions).

I began augmenting* Pat's diagrams to complement the work he started,
and to make the information available on

The Luger Sailboat Mooring
www.lugerboats.com


You can e-mail "Agent Pat" with comments about his diagrams,
or his Windward restoration project at:
pharring@ksip.net

You can e-mail me with comments or questions
about this project's "Second Phase" at:
blueprints@lugerboats.com

* Each of the redrawn figures was "contrast enhanced" and "airbrushed" with color to make the images easier to view on a monitor.  Most blueprint diagrams are self explanatory, and do not need the added "Assembly Instruction" text.  It seemed easier to have a listing of the diagram "Figure Numbers", an explanation of what information each diagram depicted, and a list of the major Part Numbers. 

Some of the more popular diagrams have been highlighted in BOLD text.

Standing Rigging Diagrams

Diagram Description

Rigging hardware placement

Placement of mast base and chainplates

Template for location of holes

Clew attachment with backer blocks

Stem Head Fitting

Cut 3/8" taper to the base of mast

Mast & Accessories Assembly

Jib Halyard Attachment

Boom End Assembly

Boom cleat attachment & sail slot cut-out

Downhaul cleat attachment

Cross section for downhaul cleat attachment

Spreader Bar Assembly

Mainsail outhaul and boom end assembly

Mainsheet Path

Mainsail halyard path at masthead

Upper and lower shroud attachment at hull

Jib & Forestay attachment to
Stem Head Fitting

Boom, Gooseneck, Down Haul Assembly

Traveler Line Attachment

Mainsail to mast (parts and attachment)

Jib sail line attachment to jib

Jib Sail to Halyard Attachment

Rigging diagram - fore and aft views

Windward on Trailer - side view diagram

Rigging diagram - side view

Rigging Diagram - side view - close-ups

Masthead light installation

Diagram Numbers

Figure 1:

Figure 2:

Figure 3:

Figure 4:

Figure 5:

Figure 6:

Figure 7:

Figure 7a:

Figure 8:

Figure 9:

Figure 10:

Figure 11:

Figure 12:

Figure 13:

Figure 14:

Figure 15:

Figure 16:

Figure 17:


Figure 18:

Figure 19:

Figure 20:

Figure 21:

Figure 22:

Figure 23:

Figure 24:

Figure 25:

Figure 26:

Figure 27:

Major Rigging Part Numbers

Part 02 - Mast Head Casting
   
Part 04 - Mast Base
   
Part 05 - Nylon Sheave
   
Part 07 - Upper Shroud & Tang
                 Assemblies
   
Part 11 - Hound Assembly
   
Part 15 - Swing Spreader Bracket
   
Part 16 - Spreader Bar Tang
                 Assembly
   
Part 18 - Cleat
   
Part 24 - Gooseneck casting
   
Part 28 - Aluminum Boom Extrusion
   
Part 29 - Outhaul Casting
   
Part 30 - Tang

Part 31 - Becket Block
   
Part 32 - Single Swivel Block
   
Part 33 - SS Strap
   
Part 36 - Chain Plate
   
Part 35 - Channel Stay Adjuster
   
Part 42 - Stem Head Fitting
   
Part 43 - Cleat
   
Part 49 - Shackle


Swing Keel Diagrams

Diagram Numbers

Figure 1:

Figure 2:

Figure 3:

Figure 4:

Figure 5:

Figure 6:

Figure 7:

Figure 8:

Figure 9:

Figure 10:

Figure 11:

Diagram Description

Cable path from spool
 
Cable to Keel Attachment - assembly of parts

Cable to keel attachment - side view

Insertion and attachment of keel within housing

Fiberglass bonding

Keel Housing

Keel and Winch Reinforcing

Apply Bonding Material to Housing area

Proper positioning of keel winch spool and frame

Keel Measurements

Centering Winch Cable on Spool

Major Swing Keel Part Numbers

Part 1 - Pulley
 
Part 5 - Cable, Swing Keel
 
Part 12 - Swing Keel
 
Part 13 - Hinge, Swing Keel
 
Part 23 - Winch Spool

Part 300 - Hull, bottom

General Assembly Diagrams

Diagram Numbers

Figure 1:

Figure 2:

Figure 3:

Figures 3a, 3b, 3c, 3d:

Figure 4:

Figure 5:

Figure 5a:

Figure 6:

Figure 6a:

Figure 7, 7a, 7c:

Figure 7c:

Figure 8:

Figures 9a, 9b:

Figure 10:

Figures 12a, 12b:

Figure 13a:

Figure 13b:

Figure 13c:

Figure 14:

Figure 15:

Figure 26:

Figures 32, 32a:

Figure 33:

Figure 33a:

Figure 34:

Figure 34a:

Figure 37:

Figure 38:

Figure 38a:

Figure 38b:

Figure 38c:

Figure 39:

Figure 39a: 

Diagram Description

Attaching components with screws

Attaching components with screws

Repair damage to moulded fiberglass areas

Bonding parts using 2-layers of bonding material

Construction of Assembly Cradle

Preparation of Hull for Centerboard Well

Cross section of centerboard well attachment

Preparation for window installation

Window glazing and gasket installation

Fiberglass component assembly

Close-Up - Attaching hull sections

Attachment of transom

Proper attachment of fiberglass components

Proper attachment of bow components

Cross section of proper and improper installation

Three layer bonding of 6" wide material

Two layer bonding of 4" wide material

Two layer bonding of 4" material

Bow eye reinforcement

Bow eye and winch spool placement

Assembly of component parts

Reinforcement of fiberglass Part 304

Hatch Cut Out Reinforcement

Reinforcement of fiberglass Part 305

Close-Up of Part 305 Hatchway Reinforcement

Assembling & Bonding Parts 302, 304 and 305

Trimming part 305

Centerboard Well Assembly & Reinforcement

Centerboard assembly (Windward model)

Installation & Positioning of Centerboard

Cross section of well for pivot bolt positioning

Centerboard Well Cap Installation

Cross section of lower centerboard well section

Major Assembly Part Numbers

Part 201 - Centerboard Cap
   
Part 212 - Mast Support (wood)
   
Part 300 - Hull, Bottom
   
Part 301 - Side Panel (fiberglass)
   
Part 302 - Side Panel (fiberglass)
   
Part 303 - Transom
   
Part 306 - Cabin Top (fiberglass)
   
Part 307 - Centerboard Well, Right
   
Part 308 - Centerboard Well, Left

The "Harrington Project" was undertaken by Joanie Johnston.  Pat "Agent Pat" Harrington had
redrawn blueprint diagrams, and Joanie Johnston later enhanced and altered diagrams
to make them easier to understand on a small format (computer monitor).

The enhanced drawings are an exclusive feature of The Luger Sailboat Mooring


© 2006  j. rilling johnston   all rights reserved